Complete Sheet and Board Extrusion Line Solutions for Diverse Materials and Applications

Built around the target product, material system, product structure, width and thickness, output requirements and site conditions, our customized complete-line solutions cover process design, equipment configuration, installation and commissioning.

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Configure the Right Extrusion Line Around the Material and Target Product

Based on material properties, target products, forming methods and production targets, CHAMPION systematically configures the extruder, die, forming, haul-off, winding or cutting units, together with auxiliary equipment, to deliver an appropriate complete-line solution for each project.

Designed for thermoformed packaging, industrial thin sheets and functional sheet products, with support for monolayer and multilayer structures.

Applicable Materials and Typical Applications

We match the extrusion process and complete-line configuration to the processing characteristics, end use and quality requirements of each material.

PET, rPET and PETG sheets and typical applications

PET / rPET / PETG

Balancing transparency, thermoformability and packaging performance, these materials are suitable for food packaging, consumer packaging, electronics trays and transparent functional sheets.

Typical applications: food trays, packaging boxes, cup lids, electronics blister trays and transparent packaging sheets.

  • Food Thermoforming Packaging
    Food Thermoforming Packaging
  • Cup Lids and Transparent Containers
    Cup Lids and Transparent Containers
  • Electronics Blister Trays
    Electronics Blister Trays
  • Medical Consumables Packaging
    Medical Consumables Packaging
  • Stationery and Display Products
    Stationery and Display Products

From R&D and Design to Stable Production

CHAMPION MINGDI’s R&D and manufacturing teams work together to turn customer requirements into complete-line solutions that can be implemented and validated.

The CHAMPION MINGDI team covers process R&D, mechanical design, electrical automation, manufacturing, assembly and commissioning, and trial production validation. Each project is developed around the raw material, target product, product structure, width, thickness, output requirements and downstream forming method.

Once the solution is confirmed, the project proceeds through design review, component manufacturing, complete-line assembly, electrical installation, dry commissioning, material trials and factory acceptance testing, establishing a sound foundation for stable long-term operation after delivery.

Our goal is not simply to manufacture equipment, but to ensure that design, process engineering and manufacturing genuinely support the customer’s long-term production.

— Xu Hao, General Manager, CHAMPION Mingdi Intelligent Equipment

Supporting Stable Long-Term Line Operation

From electrical and utility adaptation to intelligent control, trial acceptance and on-site service, we provide systematic support for continuous equipment operation.

  • Electrical and Utility Adaptation for International Projects

    Based on the power supply, factory layout and utility requirements for water, air and exhaust at the project location, we confirm the equipment’s electrical parameters, interface specifications, piping layout and safety configuration.

    During the solution phase, we provide the required equipment foundations and interface conditions to reduce installation deviations and on-site modifications after delivery.

  • Intelligent Control and Remote Technical Assistance

    A centralized control system coordinates key units including extrusion, metering, temperature control, forming, haul-off, winding and cutting, improving consistency and coordination across the complete line.

    Depending on the project configuration, the system can support parameter logging, recipe management, alarm notifications and remote technical assistance to facilitate operation, maintenance and troubleshooting.

    PLC + HMI
    Centralized complete-line control
  • Project Delivery and Overseas Service

    In line with the customer’s production schedule, we organize equipment commissioning, factory acceptance, packing and shipment, installation guidance and personnel training. Project documentation may include operation and maintenance manuals, electrical drawings, schematics, spare-parts lists and related technical drawings. The exact scope of delivery is subject to the contract and technical agreement confirmed by both parties.

    FAT
    Factory acceptance support

Custom Non-Standard Complete-Line Solutions

Based on the material system, target product, output requirements and site conditions, we provide one-to-one process design and complete-line configuration.

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Questions You May Have About Plastic Sheet and Board Extrusion Lines

The following information is intended for preliminary guidance. The final equipment scope and technical specifications will be confirmed during project consultation.

Depending on project requirements, CHAMPION can configure extrusion lines for PC, PMMA, GPPS, PETG, ABS, HIPS and other thermoplastics suitable for extrusion. Applications include single-layer and multilayer structures, transparent products, industrial sheets, appliance sheets and thermoforming materials. Feasibility must be evaluated against the material, formulation and finished-product requirements.